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3512E DGB Tier 4 Final Well Service Engines

The land well service 3512E Dynamic Gas Blendingโ„ข dual fuel engine is certified to U.S. EPA Tier 4 Final emissions standard while offering the highest natural gas substitution in its class. The 3512E DGB will include factory solutions that emit approximately the same or less greenhouse gas (GHG) emissions as a comparable 3512E Tier 4 Final diesel engine. Additionally, the dual fuel performance of the new 3512E DGB has significantly increased compared to similar engines in its class with the ability to achieve 85% diesel displacement, further allowing for lower operating costs.

3512E DGB Tier 4 Final

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The Catยฎ 3512E DGB Tier 4 Final is built for reliable performance in the oil and gas range, backed by Al-Bahar's regional service and support network.

Maximum Rating
2500 BHP
Emissions
U.S. EPA Tier 4 Final
Displacement
3596 inยณ
Minimum Rating
2250 BHP
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  • Specifications
  • Features
  • Standard Equipment

Specifications

General Specifications specifications
Maximum Rating 1864 bkW
Displacement 58.9 l
Minimum Rating 1678 bkW
Aspiration SCAC and ATAAC
Flywheel and Flywheel Housing SAE No. 0
Flywheel Teeth 151
Stroke 215 mm
Bore 170 mm
Governor and Protection Electronic (ADEMโ„ข A5) / DGB System (ADEMโ„ข A6)
Rotation from Flywheel End Counterclockwise

Features

Engine Design

  • Proven reliability and durability
  • Robust diesel strength design prolongs life and lowers owning and operating costs
  • Broad operating speed range
  • Air shutoff โ€“ integrated with engine controls
  • EGR/Diesel Oxidation Catalyst (DOC)/common rail fuel system to meet Tier 4 Final/Stage IV emission standards
  • DEF free solution โ€“ eliminates the storage, logistics, and issues involved with SCR/DEF design engines
  • Individual cylinder based gas injection system.
  • Engine mounted DGB controls.
  • Engine mounted Gas filter, water coalescing type

Cooling System

Separate Circuit Aftercooler (SCAC) and Air-to-Air-Aftercooler (ATAAC)

Engine-Mounted Package

Integrates with engine, aftertreatment, heavy-duty air cleaners, residential grade mufflers available in stainless or carbon steel

Engine-Mounted Transmission Oil Cooler

Integration with engine cooling system allows ease of installation and a tighter overall engine package

Advanced Digital Engine Management

ADEM A6 DGB based controls seamlessly integrated with A5 engine management system.

Standard Equipment

Control System
  • Cat ADEM A6 DGB controls
Cooling System
  • Thermostats and housing, jacket and separate circuit water pump, gear-driven centrifugal
  • SCAC/ATAAC system
Exhaust System
  • Dual DOC
  • Exhaust manifold, dry, bellows connection
  • Four turbochargers with watercooled bearings
  • Exhaust outlet, dual 10-inch ANSI round flange as part of aftertreatment
Flywheels & Flywheel Housing
  • Flywheel, SAE No. 0, 151 teeth
Fuel System
  • Engine mounted Gas filter, water coalescing type
  • Clean fuel module boost pump
  • Fuel transfer pump
  • Common rail fuel system
  • Primary/secondary fuel filters
Instrumentation
  • Product LinkTM engine monitoring
General
  • Vibration damper and guard
  • Lifting eyes
  • Paint - Caterpillar yellow
Lube System
  • Closed Crankcase ventillation - top mounted
  • Fumes disposal
  • Oil filter - RH spin-on type
  • Oil cooler
  • Oil filler and dipstick - LH
Mounting System
  • Trunion front support
  • Flywheel housing - two-sidedfailure options
Protection System
  • Emergency stop logic inputs provided at 70-pin customer interface connection
  • ADEM A5 and A6 ECU system to provide customer programmable engine deration strategies to protect against adverse operating conditions
Aftertreatment Mounting
  • CEM/muffler support package Heavy-duty air cleaners (2 element with precleaners)

Optional Equipment

Charging System

  • 80, 95, or 150 amp charging alternator

Control System

  • Local speed throttle control
  • Throttle position sensors

Cooling System

  • Coolant conditioner
  • JW outlet coupling-style connections
  • JW inlet weld-flange connection
  • SCAC/ATAAC inlet and outlet coupling-style connections
  • JW inlet and outlet hose barb connections

Exhaust System

  • Flex pipe kit
  • Residential mufflers (painted steel and stainless steel) with outlet elbow and rain cap

Flywheels & Flywheel Housing

  • Allison and Twin Disc flywheel options

Instrumentation

  • Product Link harness extensions
  • LAN adapters

Lube System

  • Rear sump oil pan - 250-hour change interval
  • Front deep sump oil pan - 500-hour change interval

Power Take-Offs

  • Front Crankshaft Adapter
  • Front crankshaft stub shaft
  • Accessory drive - upper RH

Protection System

  • Hydraulic actuated air shutoff

Starting System

  • Dual hydraulic starter - LH
  • Manual engine barring device
  • Hydraulic starter - LH
  • EIRS automatic start/stop system is available on factory orders as an attachment

Transmission Attachments

  • Transmission oil cooler
  • Transmission oil cooler 2-1 connections
  • Torque converter connections

General

  • Air compressor