AD30 Underground Mining Truck

Engine

Engine Model	Cat® C15
Engine Power - Tier 3 Engine - ISO 14396:2002	299 kW
Engine Power - VR Engine - ISO 14396:2002	299 kW
Bore	137.2 mm
Stroke	171.5 mm
Displacement	15.2 l
Note (1)	Power ratings apply at a rated speed of 1,800 rpm when tested under the reference conditions for the specified standard.
Note (2)	All rating conditions are based on ISO/TR14396:2002, inlet air standard conditions with a total barometric pressure of 100 kPa (29.5 in Hg), with a vapor pressure of 1 kPa (0.295 in Hg), and 25° C (77° F). Performance measured using fuel to EPA specifications in 40 CFR Part 1065 and EU specifications in Directive 97/68/EC with a density of 0.845-0.850 kg/L @ 15° C (7.05-7.09 lb/gal @ 59° F) and fuel inlet temperature 40° C (104° F).
Note (3)	Engine derate will commence at an altitude of 2743 m (8,999 ft).
Note (4)	Optional Ventilation Reduction package available. Optional engine with emissions equivalent to Tier 3 and EU Stage IIIA is also available.
Note (5)	Optional engine with emissions equivalent to U.S. EPA Tier 3 and EU stage IIIA is also available.

Operating Specifications

Nominal Payload Capacity	30000 kg
Gross Machine Mass	60000 kg
Body Capacities	11.3-17.5 m³ (14.8-22.9 yd³)

Weights

Empty	28870 kg
Empty - Front Axle	19479 kg
Empty - Rear Axle	9391 kg
Loaded	60000 kg
Loaded - Front Axle	26513 kg
Loaded - Rear Axle	33487 kg

Weight Distribution

Empty - Front Axle	67.50%
Empty - Rear Axle	32.50%
Loaded - Front Axle	44.20%
Loaded - Rear Axle	55.80%

Transmission

Forward - 1	6.3 km/h
Forward - 2	11.3 km/h
Forward - 3	20.8 km/h
Forward - 4	36.7 km/h
Reverse - 1	7.1 km/h
Note	Maximum travel speeds with standard 26.5 × R25 tires.

Final Drives

Differential Ratio	3.38:1
Final Drive Ratio	4.76:1
Total Reduction Ratio	16.13:1
Note	Fully floating axles.

Body Hoist

Raise	10.5 s
Lower	11.2 s
Total Cycle Time	21.7 s

Body Capacities

Body 1	11.3 m³
Body 2 - Standard Body	14.4 m³
Body 3	17.5 m³
Wide Body	16.8 m³
Ejector Body (1)	15.2 m³
Ejector Body (2)	16.8 m³
Note	Heaped SAE 2:1.

Turning Dimensions

Outside Clearance Radius	8571 mm
Inner Clearance Radius	5030 mm
Articulation Angle	42.5 °
Frame Oscillation	10 Degrees

Service Refill Capacities

Engine Crankcase - With Filter	34 l
Transmission	67 l
Hydraulic Tank	145 l
Cooling System	74 l
Front Differential and Final Drives	56 l
Rear Differential and Final Drives	56 l
Fuel Tank	410 l

Tires

Tire Size

26.5 × R25

Standards

Standards

ROPS/FOPS Certified Cab

Power Train – Engine

The Cat C15 Engine is built for power, reliability and efficiency.

The Cat C15 engine provides unequalled lugging force while digging, tramming and traversing steep grades. Torque rise effectively matches transmission shift points for maximum efficiency and fast cycle times. Mechanically Actuated, Electronic Unit Injection (MEUI™) high-pressure, direct injection fuel system electronically monitors operator demands and sensor inputs to optimize engine performance. Air-to-air aftercooling provides improved fuel economy by packing cooler, denser air into cylinders for more complete combustion of fuel and lower emissions. Oil coiled pistons increase heat dissipation and promote longer piston life. The crankshaft is forged and induction hardened for long-term durability. The Cat C15 engine features the optional Ventilation Reduction Package. The VR Package incorporates selective engine hardware and software to minimize diesel particulate matter in the engine exhaust. Engines equipped with the VR Package feature a significant ventilation rate reduction, maintains fuel consumption, and maintained or improved product performance. VR Package availability is subject to regional regulatory compliance. Optional U.S. EPA Tier 3 and EU Stage III compliant engine is also available. A Cat Diesel Particulate Filter can be used with the VR engine package. This filter compliments the VR engine by further reducing particulate matter in the exhaust. Requires the use of 15 PPM ultra low sulfur diesel and CJ-4 low ash engine oil.

Power Train – Transmission

More power to the ground for greater productivity.

Mechanical Power Train

The Cat mechanical drive power train and power shift transmission provide unmatched operating efficiency and control on steep grades, in poor underfoot conditions, and on haul roads and drives with high rolling resistance.

Transmission

The Cat four-speed planetary power shift transmission is matched with the C15 engine to deliver constant power over a wide range of operating speeds.

Robust Design

Designed for rugged underground mining conditions, the proven planetary power shift transmission is built for long life between overhauls.

Lock Up Torque Converter

Combines maximum rimpull and cushioned shifting of torque converter drive with the efficiency and performance of direct drive. When engaged, lock-up provides superior power train efficiency by delivering more power to the wheels.

Lock-Up Clutch

Quickly releases and re-engages to reduce power train torque loads for smoother shifting, long life and a more comfortable ride.

Smooth Shifting

Individual clutch modulation provides smooth clutch engagements to optimize performance and extend clutch life.

Final Drives

Cat final drives work as a system with the planetary power shift transmission to deliver maximum power to the ground. Built to withstand the forces of high torque and impact loads, final drives provide high torque multiplication to further reduce drive train stress.

Full Floating Axles

Full floating axles relieve internal stresses and increase durability. Rolled splines also provide increased service life.

Engine/Power Train Integration

Intelligent electronics for overall optimal performance.

Cat Data Link

Electronically integrates machine computer systems to optimize overall power train performance, increase reliability and component life, and reduce operating costs.

• Controlled Throttle Shifting – Regulates engine RPM, torque converter lock-up and transmission clutch engagement for smoother shifts and longer component life.
• Economy Shift Mode – Decreases fuel consumption, lowers noise levels and potentially longer engine life.
• Directional Shift Management – Regulates engine speed to prevent damage caused by high speed directional changes.
• Body-up Shift Inhibitor – Prevents the transmission from shifting above a pre-programmed gear without the body fully lowered.

Electronic Technician (Cat ET)

Cat ET service tool provides service technicians with easy access to stored diagnostic data through Cat Data Link to simplify problem diagnosis and increase availability.

Overspeed Protection

The Automatic Retarder Control (ARC) system provides engine overspeed protection. The ARC will engage the brakes if the following conditions exist at the same time:

• An unsafe engine speed is reached.
• The ARC on/off switch is in the ON position or the OFF position.
• The throttle is being depressed by the operator.

If the transmission is in top gear, the lockup clutch is deactivated in order to protect the engine against an engine overspeed condition.

Cat Brake System

Superior control for operator confidence.

Integrated Braking System

The Cat oil-cooled braking system delivers reliable performance and control in the most extreme underground mining conditions. The integrated system combines the service, secondary, parking brake and retarding functions in the same robust system for optimum braking efficiency.

Oil-Cooled Multiple Disc Brakes

Four-wheel, forced oil-cooled, multiple disc service brakes are continuously cooled by a water-to-oil heat exchangers for non-fade braking and retarding performance. They are also completely enclosed to prevent contamination and reduce maintenance.

Automatic Retarder Control (ARC)

Electronically controls retarding on grade to maintain optimum engine RPM and oil cooling. Additional braking may be applied using the manual retarder or the brake pedal. ARC also allows the operator to maintain optimum engine speeds for faster downhill hauls and greater productivity. The ARC automatically activates when engine speed exceeds factory preset levels.

Superior Control

Automatic brake modulation offers a smoother ride and greater control, allowing the operator to concentrate on driving.

Operator Comfort

Ergonomically designed for all-day comfort, control and productivity.

The AD30 operator station is ergonomically designed for total machine control in a comfortable, productive and safe environment. All controls, levers switches and gauges are positioned to maximize productivity and minimize operator fatigue.

Protective Structure

Integral to the cab and frame, both the Rollover Protective Structure (ROPS) and Falling Objects Protective Structure (FOPS) are resiliently mounted to the mainframe to isolate the operator from vibration for a more comfortable ride.

Optional Enclosed Cab

Optional sound-suppressed ROPS cab provides a quiet, secure and comfortable air-conditioned working environment with fresh, pressurized, temperature-controlled air circulation.

Suspension Seat

Ergonomic, fully adjustable suspension seat provides optimal operator comfort. Thick cushions reduce pressure on lower back and thighs. Wide, retractable seat belts provide a secure, comfortable restraint.

Steering Column

Comfort wheel with tilt steering provides a comfortable driving position, secure grip and greater control.

Monitoring System

Cat Electronic Monitoring System (Cat EMS) continuously provides critical machine data to keep the machine performing at top production levels. Displays are backlit for easy viewing.

Truck Body Systems

Rugged performance and reliability in tough underground mining applications.

Cat Truck Bodies

Caterpillar offers two specific body styles for the most efficient hauling solutions at the lowest cost-per-ton.

• Dump Body
• Ejector Body

The ejector body can now be easily removed and a dump body fitted for greater machine versatility.

Body Selection

Selection of the right body depends on material, haul road, and dump conditions. The better the match of body to application, the greater the efficiency. Your Cat dealer can help you select the right body system for your site specific application.

Body Design

Cat truck bodies are designed for optimal strength, capacity and durability. With improved design and the use of Hardox steel, longer service life and lower cost per ton figures are now evident.

Body/Chassis Integration

Cat truck bodies are designed and matched with the integrated chassis system for optimum structural reliability, durability and long life.

Truck Payload Management System (TPMS)

The optional TPMS system calculates the payload the truck is carrying and determines truck cycle times.

Fast Hoist Cycle Times

Single-stage hoist cylinders provide fast dump cycle times of 10.5 seconds for raise and 11.2 seconds for lower.

Structures

Rugged Cat structures – the backbone of the AD30’s durability.

Frame Design

The frame incorporates a box-section design with wide and stiff frame beams to handle torque loads. The frame design decreases stress in the hitch area and optimizes suspension geometry. Materials and weld joints are matched to optimize the life of the structure.

Articulating/Oscillating Hitch

The articulating hitch provides the truck with steering articulation and the oscillation ensures the truck maintains all wheel ground contact in rough terrain. Hardened steel pins, taper roller bearings and oscillating stops allows the rear frame to move independently from the front frame.

Serviceability

More time for production.

Service Access

Easy access to daily service points simplifies servicing and reduces time spent on regular maintenance procedures.

Ground-Level Access

Allows convenient servicing to all tanks, filters, lubrication points and compartment drains. Electric fuel priming. Remote mounted fuel filters for easier serviceability.

Air Filters

Radial seal air filters are easy to change, reducing time required for air filter maintenance.

Sight Gauges

Fluid level checks are made easier with sight gauges.

Diagnostics

Cat Electronic Technician (Cat ET) service tool enables quick electronic diagnosis of machine performance and key diagnostic data for effective maintenance and repairs.

Sealed Electrical Connectors

Electrical connectors are sealed to lock out dust and moisture. Harnesses are covered for protection. Wires are color and number coded for easy diagnosis and repair.

Scheduled Oil Sampling

S·O·SSM helps avoid minor repairs becoming major ones. Sample point adapters fitted standard to machine.

Customer Support

Cat dealer services keep underground mining equipment productive.

Dealer Capability

Cat dealers will provide the level of support you need, on a global scale. Dealer expert technicians have the knowledge, experience, training and tooling to handle your repair and maintenance needs, when and where you need them.

Product Support

When Cat products reach the field, they are supported 24/7 by a worldwide network of reliable and prompt parts distribution facilities, dealer service centers, and technical training facilities to keep your equipment up and running.

Service Support

Cat equipment is designed and built to provide maximum productivity and operating economy throughout its working life. Cat dealers will be with you every step of the way with its unsurpassed worldwide parts support, trained technicians and customer support agreements.

Technology Products

Cat dealers offer a range of advanced technology products designed to improve efficiency, productivity and lower costs. VIMS™ Gen 3 option available from factory.

Replacement

Repair or rebuild? Your Cat dealer can help you evaluate the costs so you can make the right choice.

Safety

Designed with safety as the first priority.

Product Safety

Caterpillar continues to be proactive in developing mining machines that meet or exceed safety standards. Safety is an integral part of all machine and systems designs.

Engine Shutoff Switch

A secondary engine shutoff switch is located at ground level.

Integral ROPS Cab

The ROPS is resiliently mounted to the frame to isolate the operator from vibration for a more comfortable ride.

Brake Systems

Four corner oil-cooled multiple disc braking system provides excellent control. The service brakes and retarding system are hydraulically actuated and modulated, while the parking brake function is spring applied and fluid released. This system assures braking in the event of loss of hydraulic pressure.

Operator Present System

Automatically engages parking brake, neutralizes steering, implement and transmission control, and shuts down the engine in the event operator fails to apply the park brake prior to exiting the cab.

Standard Safety Features

Anti-skid upper deck surfaces, upper deck handrails, 3-point cabin and machine access, push out safety glass, steering frame lock, rear window guard, body retaining pins, automatic retarder control, exhaust heat shielding and firewall, hitch hydraulic hoses – burst protection sleeves, tailgate retaining pins (ejector body), hot and cold side of engine.

SAFETY.CAT.COM™

For more information on safety, please visit http://safety.cat.com.

ELECTRICAL

 12V power supply in cab

 Alternator, 95-amp

 Auxiliary start receptacle

 Battery disconnect switch, ground level

 Circuit breaker, 80-amp

 Corrosive protection spray

 Diagnostic connector

 Electric starting, 24V

 Engine shutdown switch, ground level: – Front left hand side

 Lighting: – Brake and tail light, LED – Headlights with dimmer switch, halogen – Rear work light (cab mounted), halogen – Reversing lights, halogen

 Low maintenance batteries

 Reversing alarm

 Starting and charging system

12V power supply in cab

Alternator, 95-amp

Auxiliary start receptacle

Battery disconnect switch, ground level

Circuit breaker, 80-amp

Corrosive protection spray

Diagnostic connector

Electric starting, 24V

Engine shutdown switch, ground level: – Front left hand side

Lighting: – Brake and tail light, LED – Headlights with dimmer switch, halogen – Rear work light (cab mounted), halogen – Reversing lights, halogen

Low maintenance batteries

Reversing alarm

Starting and charging system

OPERATOR ENVIRONMENT

 Cat Electronic Monitoring System (Cat EMS)

 Electric horns

 Gauges: – Engine coolant temperature – Transmission coolant temperature – Hydraulic oil temperature – Fuel level – Speedometer – Tachometer

 Indicator lights: – Alert warning light – Body up position warning – High beam – Residual brake pressure warning – Retarder application – Turn signal

 Low hydraulic level warning

 Open operator station ROPS/FOPS structure

 Operator presence system (auto park brake)

 Rearview mirrors

 Suspension seat Cat Comfort TLV2 with retractable seat belt

 Trainer/passenger seat and seat belt

 Tilt/telescopic steering wheel

Cat Electronic Monitoring System (Cat EMS)

Electric horns

Gauges: – Engine coolant temperature – Transmission coolant temperature – Hydraulic oil temperature – Fuel level – Speedometer – Tachometer

Indicator lights: – Alert warning light – Body up position warning – High beam – Residual brake pressure warning – Retarder application – Turn signal

Low hydraulic level warning

Open operator station ROPS/FOPS structure

Operator presence system (auto park brake)

Rearview mirrors

Suspension seat Cat Comfort TLV2 with retractable seat belt

Trainer/passenger seat and seat belt

Tilt/telescopic steering wheel

POWER TRAIN

 Cat C15 ATAAC diesel engine, 6-cylinder

 Automatic brake retarder control

 Auto shift transmission 4 speed forward/1 speed reverse

 Axle, arrangement standard width, front – rear

 Control throttle shifting

 Engine air intake precleaner

 Electric fuel priming pump

 Exhaust, turbo compartment shielding

 Four wheel drive

 Long life coolant

 Programmable ground speed limiting

 Programmable gear block out with tray up

 Radiator cap manual release

 Radiator, cross flow

 Rims, 5-piece, tubeless

 SAFR™ full hydraulic enclosed wet, multiple-disc brakes, oil cooled

 Torque converter with automatic lockup

Cat C15 ATAAC diesel engine, 6-cylinder

Automatic brake retarder control

Auto shift transmission 4 speed forward/1 speed reverse

Axle, arrangement standard width, front – rear

Control throttle shifting

Engine air intake precleaner

Electric fuel priming pump

Exhaust, turbo compartment shielding

Four wheel drive

Long life coolant

Programmable ground speed limiting

Programmable gear block out with tray up

Radiator cap manual release

Radiator, cross flow

Rims, 5-piece, tubeless

SAFR™ full hydraulic enclosed wet, multiple-disc brakes, oil cooled

Torque converter with automatic lockup

OTHER STANDARD EQUIPMENT

 Body, dump, (14.4 m3, 18.8 yd3)

 Catalytic exhaust purifier/muffler group

 Centralized lubrication points

 Decals, international picto graphics

 Engine and transmission belly guards

 Fenders, standard with, front, rear flaps

 Fire wall

 Fuel system manual shut off tap

 Frame lifting lugs

 Front and rear tow pin

 Hand hold (access on/off top deck)

 Hitch, articulated and oscillated

 Operator and Maintenance Manual, English

 S·O·S port: – Coolant – Engine oil – Hydraulic oil – Transmission oil

 Swing out radiator grill

 Tires and rims: A tire must be selected from the mandatory attachments section of the machine price list. Base machine price includes a standard tubeless rim allowance only.

Body, dump, (14.4 m3, 18.8 yd3)

Catalytic exhaust purifier/muffler group

Centralized lubrication points

Decals, international picto graphics

Engine and transmission belly guards

Fenders, standard with, front, rear flaps

Fire wall

Fuel system manual shut off tap

Frame lifting lugs

Front and rear tow pin

Hand hold (access on/off top deck)

Hitch, articulated and oscillated

Operator and Maintenance Manual, English

S·O·S port: – Coolant – Engine oil – Hydraulic oil – Transmission oil

Swing out radiator grill

Tires and rims: A tire must be selected from the mandatory attachments section of the machine price list. Base machine price includes a standard tubeless rim allowance only.

Axle, arrangement wide body, front – rear

Battery shutdown

 Ground level isolation, in cab isolation switch

 Ground level isolation, engine shutdown switch

 Ground level isolation, in cab isolation, engine shutdown switch

Ground level isolation, in cab isolation switch

Ground level isolation, engine shutdown switch

Ground level isolation, in cab isolation, engine shutdown switch

Body dump

 Body, (11.3 m3, 14.8 yd3)

 Body, (16.8 m3, 21.9 yd3) wide body configuration

 Body, (17.5 m3, 22.9 yd3)

Body ejector

 Ejector, (15.2 m3, 19.9 yd3)

 Ejector, (16.8 m3, 21.9 yd3)

Body liners, impact and wear

 10 mm (0.4"), body, dump (11.3 m3, 14.8 yd3)

 10 mm (0.4"), body, dump (14.4 m3, 18.8 yd3)

 10 mm (0.4"), dump (16.8 m3, 21.9 yd3) for wide body configuration

 10 mm (0.4"), body, dump (17.5 m3, 22.9 yd3)

Brake pressure gauges

Camera, color rear facing

Cover, anti vandalism for shipping

Engine options

 Diesel particulate filter (for use with VR engine only)

 Engine, Ventilation Reduction (VR)

 Tier 3

Fast fill system

 Coolant

 Engine oil

 Fuel (single tank)

 Hydraulic oil

 Transmission oil

Fenders, wide body, front, rear flaps

Fire suppression system

 Ansul, dry powder

 Foam, water based

Ansul, dry powder

Foam, water based

Fluids

 Arctic fuel

 Arctic coolant

Lighting

 Headlights with dimmer switch, LED

 Rear work light (cab mounted), LED

 Reversing lights, LED

Headlights with dimmer switch, LED

Rear work light (cab mounted), LED

Reversing lights, LED

Lubrication system

 Automatic, dump or ejector body

 Centralized, ejector body

Mine transfer

 Mine transfer ready front frame (tack welded)

 Mine transfer ready dump body (tack welded)

 Mine transfer ready ejector body (tack welded)

Operators station ROPS/FOPS enclosed

 Air conditioning

 Cab pressurizer and filter

 Dome light

 Heater

 Radio ready compartment for radio and speakers

 Sun visor

 Window, sliding cab door

Air conditioning

Cab pressurizer and filter

Dome light

Heater

Radio ready compartment for radio and speakers

Sun visor

Window, sliding cab door

Operator and Maintenance Manual

 Chinese

 Indonesian

 French

 Portuguese

 Russian

 Spanish

Park brake switch engagement

 Push to apply

 Pull to apply

Payload

 Truck Payload Measurement System (TPMS)

 Remote display for TPMS

Truck Payload Measurement System (TPMS)

Remote display for TPMS

Reflective tape

Rims

 Rim identification numbering

 Spare, tubeless

Rim identification numbering

Spare, tubeless

Seat

 Suspension seat Cat Comfort TLV2, vinyl

 Suspension seat tee, mechanical

Seat cover

 Tee and Cat Comfort TLV2

 Seat cover, companion

Secondary steering system

Service tools

 Collet jacking bolts, dump and ejector

 Diagnostics box

 Hoist cylinder supports (for body removal)

 Brake wear gauge

 Reference parts manual for additional tooling available

Collet jacking bolts, dump and ejector

Diagnostics box

Hoist cylinder supports (for body removal)

Brake wear gauge

Reference parts manual for additional tooling available

Switches

 Engine shutdown, fire suppression activation

 Idle timer

 Engine shutdown, fire suppression activation/idle timer

Engine shutdown, fire suppression activation

Idle timer

Engine shutdown, fire suppression activation/idle timer

Technology

 Vital Information Management System (VIMS) Gen 3

Tire arrangements

 Tire, 26.5 × 25 VSNT Bridgestone

 Tire, 26.5 × 25 VSDL Bridgestone

NOTE: Not all features are available in all regions. See your Cat dealer for more information.

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