797F Mining Truck

Engine

Gross Power - SAE J1995	4000 HP
Engine Model	Cat® C175-20
Net Power - SAE J1349	3795 HP
Rated Speed	1750 r/min
Emissions	U.S. EPA Compliant. Where applicable, the Cat C175-20 engine is compliant with U.S. EPA emission standards.Tier 4 engine option available to meet Tier 4 Final emission standards.
Bore	175 mm
Stroke	220 mm
Displacement	106 l
Note (1)	Net Power advertised is the power available at the flywheel when the engine is equipped with air intake system, exhaust system, and alternator.
Note (2)	U.S. EPA Tier 4 Final available for applicable markets.
Note (3)	High Altitude Low Maintenance Ratio Engine Configuration (4x4) option available.

Weights - Approximate

Nominal Rated Payload	363 t
Rated Gross Machine Weight	623690 kg
Chassis Weight	215217 kg
Body Weight	43000 kg
Note (1)	Consult your tire manufacturer for maximum tire load
Note (2)	Chassis weight with full fuel and fluids, standard & mandatory attachments, hoist, body mounting group, rims, and tires.
Note (4)	Tier 4 Chassis Weight: 486263 lb (220565 kg)

Weight Distributions - Approximate

Front Axle - Empty	47.20%
Rear Axle - Empty	52.80%
Front Axle - Loaded	33.30%
Rear Axle - Loaded	66.70%
Note	Weight distributions optimized with Cat body.

Final Drives

Type	Double reduction, planetary with full floating axles.
Differential Ratio	1.276:1
Planetary Ratio	16.67:1
Total Reduction Ratio	21.26:1
Note	Double reduction, planetary with full floating axles.

Transmission

Forward - 1	10.7 km/h
Forward - 2	14.4 km/h
Forward - 3	19.3 km/h
Forward - 4	26.1 km/h
Forward - 5	35 km/h
Forward - 6	47.3 km/h
Forward - 7	63.6 km/h
Reverse	11.9 km/h
Top Speed - Loaded	63.6 km/h

Tires

Tires	59/80 R63
Rims	44" x 63"
Note	Quick Change Rims optional.
Note (1)	Caterpillar recommends the customer evaluate all job conditions and consult tire manufacturer for proper tire selection and TKPH (TMPH) capabilities.

Braking System

Service Brakes	Service Brakes: Four-Corner, Wet Disc, Oil Cooled, Hydraulically Actuated
Front Wet Disc Brake Surface Area	132259 cm²
Rear - Wet Disc Brake Surface Area	198388 cm²
Standards	Service and Secondary: ISO 3450:2011
Parking Brake	Four-corner, Multi-disc, Spring Applied, Hydraulically Released
Load Brake	Rear service brakes
Note	Anti-Lock Brake System (ABS) optional with CMD package

Capacity - HP Body - 100% Fill Factor

Struck	225 yd³ / 172 m³
Heaped (SAE 2:1)*	330 yd³ / 252 m³
Note (1)	Consult your local Cat dealer for body recommendations.

Body Hoists

Type	Twin, two-stage hydraulic cylinders with snubbing valve.
Pump Flow - High Idle	1140 l/min
Relief Valve Setting - Raise	24200 kPa
Body Raise Time - High Idle	25 s
Body Lower Time - Float	18 s
Body Power Down- High Idle	18 s

Suspension

Type	Self-contained nitrogen/oil cylinders, rear strut pin-to-pin mounting, top & bottom double shear clevis attachments
Effective Cylinder Stroke - Front	99.1 mm
Effective Cylinder Stroke - Rear	93.2 mm
Rear axle - Oscillation	±3.96 degrees

Service Refill Capacities

Fuel Tank	3785 l
Fuel Tank (Tier 4)	4542 l
Diesel Exhaust Fluid Tank	375 l
Cooling System	1160 l
Crankcase	390 l
Front Wheels - Each	61 l
Differentials	1250 l
Steering Tank	254 l
Steering System - Including Tank	360 l
Brake/Hoist Tank	770 l
Brake Hoist System - Includes Tank	1850 l
Torque Converter Sump	303 l
Torque Converter/Transmission System - Including Sump	629 l
Note (1)	DEF Tank only available for EPA Tier 4 engine option.

Cab

Air Conditioning	HFC - 134A refrigerant: 24,300 Btu/h
Heater / Defroster	38900 Btu/h
Note	Ambient capabilities down to -30C (-22F) for heater/defroster and up to 50C (122F) for air conditioning.
ROPS Standards (1)	The operator sound pressure level, 76 dB(A), complies with ISO 6394:2008 and ISO 6396:2008.
ROPS Standards (2)	ROPS (Rollover Protective Structure) meets ISO 3471:1994 criteria.
FOPS Standards	FOPS (Falling Objects Protective Structure) meets ISO 3449:1992 Level II criteria.

Steering

Steering Angle	40 °
Turning Diameter - Front	37.4 m
Steering Standards	ISO 5010:2007
Note	Turning Diameter (ISO 7457:2009)

Dimensions

Rear Axle - Clearance - Loaded	947 mm
Inside Body Depth - Maximum	3363 mm
Overall Height - Body Raised	15701 mm
Loaded Ground Clearance	786 mm
Loading Height - Empty	6998 mm
Engine Guard Clearance - Loaded	1025 mm
Height - Top of ROPS - Empty	6526 mm
Front Canopy Height - Empty	7709 mm
Overall Body Length	14802 mm
Inside Body Length	9976 mm
Overall Length	15080 mm
Wheel Base	7195 mm
Rear Axle - Tail	3944 mm
Dump Clearance	2017 mm
Centerline Front Tire Width	6534 mm
Overall Canopy Width	9116 mm
Outside Body Width	9755 mm
Inside Body Width	8513 mm
Centerline of Rear Dual Tire Width	6233 mm
Overall Tire Width	9529 mm

Power Train – Engine

The Cat C175-20 engine provides power, reliability and efficiency for your most demanding mining applications.

Engine

The Cat® C175-20 quad turbocharged and air-to-air aftercooled diesel engine has enhanced power management capability for maximum hauling performance in your most demanding mining applications.

Design

The C175-20 is a 20 cylinder, single block, four stroke design that uses long, effective power strokes for optimum efficiency.

Emission Standards

Where applicable, the Cat C175-20 engine is compliant with current U.S. EPA emission standards.

Long Life

High displacement, low rpm rating and conservative power ratings mean more time on the haul roads and less time in the shop.

Cat Common Rail Fuel System

The electronically-controlled system senses operating conditions and regulates fuel delivery for optimum fuel efficiency. This precise and flexible fuel system gives the engine the ability to meet emission regulations without sacrificing performance, reliability or durability.

Cooling System

The flexible core design of the MESABI radiator means easier serviceability along with long life and high durability. The MESABI radiator comes standard on the 797F.

Starter

The tank on the air start system is ground level for easy serviceability.

Power Train – Transmission

More power to the ground means greater productivity for you.

Mechanical Power Train

The Cat mechanical drive power train and powershift transmission provides you unmatched operating efficiency and control on steep grades, in poor underfoot conditions and on haul roads with high rolling resistance.

1 – Transmission

The Cat seven speed, planetary power shift transmission is matched with the C175-20 engine to deliver you constant power over a wide range of operating speeds.

• Robust Design – Designed for the higher power of the C175-20 engine, the proven planetary power shift transmission is built tough.
• Long Life – A dedicated oil tank and circuit provides cooler, cleaner oil for maximum performance and longer component life.

Electronic Clutch Pressure Control

ECPC provides maximum performance, smooth shifting, long clutch life and a more comfortable ride.

2 – Lock-Up Torque Converter

Combines maximum rimpull and cushioned shifting of torque converter drive with the efficiency and performance of direct drive. The lock-up torque converter engages at approximately 8 km/h (5 mph), delivering more power to the wheels.

3 – Final Drives

Cat final drives work as a system with the planetary power shift transmission to deliver maximum power to the ground. Built to withstand the forces of high torque and impact loads, double reduction final drives provide high torque multiplication to further reduce drive train stress.

Engine/Power Train Integration

Electronically combined power train components optimize performance.

Cat Data Link

Reduces your operating costs by electronically integrating the 797’s machine computer systems. This optimizes overall power train performance while increasing reliability and component life.

Body-Up Shift Inhibitor

Prevents the transmission from shifting above the pre-programmed gear without the body fully lowered. The machine can move forward but the speed is limited to avoid excessive racking when pulling away from a dump site.

Overspeed Protection

The transmission control electronically senses engine conditions and automatically up-shifts one gear to prevent engine overspeeding.

Programmable Top Gear

Transmission top gear maximum can be set using the Cat Electronic Technician service tool to help the operator maintain speed limits.

Downshift Inhibitor

Prevents engine overspeeding by keeping the transmission from downshifting until engine speed reaches the downshift point.

Controlled Throttle Shifting

Regulates engine rpm during shifting to reduce power train stress and clutch wear by controlling engine speed, torque converter lock-up and transmission clutch engagement for smoother shifts and longer component life.

Reverse Speed Inhibitor

Prevents shifts into reverse when forward ground speeds are in excess of 4.8 km/h (3 mph).

Cat Braking System

Superior braking control lets your operators focus on productivity.

Integrated Braking System

The Cat, oil-cooled braking system delivers you reliable performance and control in extreme haul road conditions. The integrated system combines the service, secondary, parking brakes and retarding functions in the same system for optimum braking efficiency that does not burn fuel while retarding.

Oil-Cooled Multiple Disc Brakes

Cat four wheel, forced oil-cooled, multiple disc brakes are continuously cooled by water-to-oil heat exchanger for exceptional, non-fading braking and retarding performance.

Brake Design

Cat, oil-cooled disc brakes are designed with large discs and plates for reliable, adjustment-free operation and performance. Brakes are completely enclosed and sealed to prevent contamination and reduce maintenance.

Long Life

An oil film prevents direct contact between the discs. This design absorbs the braking forces by shearing the oil molecules and carrying heat away to extend brake life.

Parking Brake

Oil-cooled, spring-applied, hydraulically released parking brake is applied to all four wheels for superior parking capability on all grades up to 15 percent.

Hydraulic Automatic Retarder Control (ARC)

Hydraulically activated, automatic retarder control system electronically controls retarding on grade to maintain optimum engine rpm and brake system performance. ARC is now adjustable in each gear.

Truck Body Systems

Designed and built for rugged performance and reliability.

Cat Truck Bodies

You have a choice of four MSD II (Mine Specific Design) bodies in conjunction with a configurable liner system to achieve the most efficient hauling solutions at the lowest-cost-per-unit-of-production.

Body Selection

The Cat truck body program is committed to providing you the most efficient and highest value body solution for your operation. By studying your mine site and understanding the overall operational requirements and constraints, the body can be configured to meet the unique needs of your application.

MSD II Body

The MSD II bodies are the number one choice in the mining industry. The internal body shells are designed and manufactured for superior impact and wear protection. Coupled with the Caterpillar mine specific design process the MSD II bodies optimize the balance of payload and durability.

Truck Body Liners

A variety of liner options are available to save weight and extend body life through impact and wear management. The mine specific design system is utilized to provide you with the optimum liner for long life at your mine site.

Structures

Superior Cat structures in the 797F give you durability and long life.

Box Section Design

The 797F frame uses a box-section design, incorporating two forgings and 14 castings in high stress areas with deep penetrating and continuous wrap-around welds to resist damage from twisting loads without adding extra weight.

• Steel Structures – Mild steel used throughout frame provides flexibility, durability and resistance to impact loads, even in cold climates and allows for easy field repairs.
• Castings – Castings account for 80 percent of the frame’s weight and are key to providing durability in some of the world’s toughest conditions. The large radii castings are resilient to frame flexing and ensure long life.

Integral Four-Post Cab

Resiliently mounted to the frame to reduce vibration and sound, the integral ROPS is designed as an extension of the truck frame.

Suspension System

Designed to dissipate haul road and loading impacts for longer frame life and a more comfortable ride.

• Durable Design – Rugged cylinders utilize large diameter bore and low pressure nitrogen/oil design for long life with minimal maintenance.
• Front – Front cylinders with preset caster and camber are mounted on the frame and serve as steering kingpins for a tight turning radius with excellent maneuverability and low maintenance.
• Rear – Rear cylinders allow oscillation and absorb bending and twisting stresses caused by uneven and rough haul roads rather than transmitting them to the main frame.

Four-Bar Link Rear Suspension

The four-bar link suspension transfers and supports loads to the frame more efficiently than an A-frame design and allows more service area around the transmission.

Steering System

Hydraulic steering control system is designed for exceptional smoothness and precise control. A separate circuit prevents cross contamination for long life.

Operator’s Station

Ergonomically designed for all-day comfort, control and productivity.

Operator Environment

You now have the choice to select a cab with the features you desire. There are three choices based on popular arrangements. Available offerings include a Standard Cab, Deluxe Cab or Deluxe Cold Weather Cab.

Ergonomic Layout

To minimize operator fatigue and maximize productivity the all new F Series operator station is ergonomically designed for total machine control in a comfortable, productive and safe environment. Controls, levers, switches and gauges are positioned for ease of use.

Viewing Area

Designed for excellent all-around visibility and clear sight lines to the haul road, the large viewing area offers exceptional visibility, allowing the operator to maneuver with confidence for high productivity. The air cleaners have been relocated to the front of the truck, allowing the operator increased visibility.

Cab Features

• Air Suspension Seat with Three-Point Operator Restraint
• Hoist Lever
• Secondary Brake Pedal
• Monitoring System
• Steering Column
• Transmission Controls
• Gauges
• Storage Compartment
• Air Suspension Trainer Seat
• Operator Window
• Operator Controls
• Heating/Air Conditioning
• Four-Post ROPS
• Camera System Monitor (optional)
• MineStar Monitor (optional)
• Cup Holder
• Dome Courtesy Lights

Monitoring System

Keeping your production at peak levels.

VIMS™ 3G Monitoring System

Provides operator critical health and payload information in real-time to keep the 797F performing at optimum levels. VIMS is able to monitor information from all vehicle systems. Ten different machine parameters can be viewed at once. Data can be downloaded easily by service technicians for troubleshooting, planning and lowering costs.

Production and Payload Management

Information is available to manage payloads to improve fleet effectiveness and loading tool match and to prevent overloading to help extend component life and lower operating and maintenance costs.

External Payload Indicators

Standard external lights or optional digital display to help loading tool operator reach payload target and minimize overloading.

Road Analysis Control

Optional system measures frame rack, bias and pitch to help identify haul road problems so they can be repaired. This leads to improved cycle time, component lives and fuel efficiency.

VIMSpc

An Off-board software reporting program that allows your service personnel to download a complete record of machine health and productivity data. Health and payload reports can be generated for more effective machine management, which reduces downtime and lowers operating costs.

Advisor Display

The Advisor display provides real-time performance, maintenance and diagnostic data to the operator or service technician. A large number of machine parameters can be viewed including temperature, pressure, speed, and payload.

Safety

Features to help protect you, day in and day out.

Product Safety

Caterpillar is constantly improving our product to provide the safest work environment for the operator and those who work on your mine site. Safety is an integral part of all machine and system designs.

Access and Egress

Improvements for machine level access and egress include a standard 600 mm (24 in) diagonal stairway across the front of the machine. Improvements for ground level access include an optional powered access stairway.

Cat Detect System

Knowing what’s around your 797F at all times is important. The Cat Detect system is factory installed as standard equipment on 797F Mining Trucks. The full Cat Detect system, RADAR AND CAMERA, provides both audible and visual indications of detected objects. This system uses a combination of short and medium range radars which surround the machine, along with cameras on each side to allow the operator to confirm the detected object. The cameras supplement the radar alerts and are selectable by touch screen menus through an intuitive interface.

Overload Policy

Safety is integral to maintaining the highest productivity in your mining operations. The Caterpillar 10/10/20 Overload Policy assures that steering and braking systems have sufficient capacity to perform, even at 20 percent overload.

Other Safety Features

• Slip resistant surfaces
• 76 mm (3 in) wide orange, three-point operator restraint
• Wide angle mirrors
• Body raised indicator
• Body retaining cables
• Guard rails
• Reverse neutralizer when dumping
• Low interior sound level

Isolation Box

Lockout, tagout box mounted on front bumper includes engine shutdown switch, battery lockout, starter lockout and transmission lockout.

SAFETY.CAT.COM™

Sustainability

Generations ahead in every way.

Sustainability Features

The 797F Mining Truck offers continuous rear axle filtration, extended life filters and extended maintenance intervals, which aid in decreasing the amount of waste contributed to our environment.

Advanced Surface Technology (AST)

Advanced Surface Technology (AST) is a replacement for hard chrome coatings on some steel parts, including suspension and hoist cylinder rods. This technology improves wear resistance and reduces repair time. Chrome has been eliminated to reduce environmental impact.

Fuel Efficiency

The engine provides additional retarding by running against compression on downhill hauls. During retarding applications the engine ECM does not inject fuel into the cylinders for exceptional fuel economy.

Customer Support

The most experienced dealer network in the world helps keep you up and running.

Commitment Makes the Difference

Cat dealers offer a wide range of solutions, services and products that help you lower costs, enhance productivity and manage your operation more efficiently. From the time you select a piece of Cat equipment until the day you trade or sell it, the support you get from your Cat dealer makes the difference.

Dealer Capability

Cat dealers provide the level of support you need, on a global scale. Dealer expert technicians have the knowledge, experience, training and tooling necessary to handle your repair and maintenance needs, when and where you need them.

Product Support

When Cat products reach the field, they are supported by a worldwide network of parts distribution facilities, dealer service centers and technical training facilities to keep your equipment up and running. Cat customers rely on prompt, dependable parts availability through our global dealer network, ready to meet your needs 24/7.

Service Support

Every piece of Cat equipment is designed and built to provide maximum productivity and operating economy throughout its working life. Cat dealers offer a wide range of service plans that will maximize uptime and return on your investment, including:

• Preventive Maintenance Programs
• Diagnostic Programs, such as Scheduled Oil Sampling and Technical Analysis
• Rebuild and Reman Option
• Customer Support Agreements

Application Awareness

Operating and maintenance costs are influenced by many application and site-specific factors, such as: material density, loading position, payload, grades, speeds, haul road design and maintenance. Your Cat dealer can provide you with an understanding of the effects application characteristics and operating techniques have on maintenance and operating costs.

Operation

Your Cat dealer can arrange training programs to help operator’s improve productivity, decrease downtime, reduce operating costs and enhance safety.

Serviceability

Reduced maintenance time results in more productivity.

Servicing Ease

Easy access to daily service points simplifies servicing and reduces your time spent on regular maintenance procedures. Enhanced serviceability and long service intervals are designed to increase machine availability and productivity.

In-Frame Access

Gives you easy access to major components for easy servicing and removal.

Ground Level Access

Grouped ground level points allow you convenient servicing of tanks, filters, drains, batteries, AutoLube system, pressure taps, screens, fluid sight gauges and engine shutdown. Ground level VIMS data port permits easier downloading of information.

AutoLube

Automatic lubrication system reduces your maintenance time by automatically lubricating necessary components on a regular basis.

Scheduled Oil Sampling

S·O·SSM sampling valves speed sampling and analysis reliability.

Sealed Electrical Connectors

Electrical connectors are sealed to lock out dust and moisture. Harnesses are braided for protection. Wires are color-coded for easy diagnosis and repair.

ELECTRICAL

 Alarm, back-up

 Brushless, alternator, 150 ampere

 Batteries, 12V (2) 93 amp-hour

 Converter, 12V electrical

 Electrical system, 24V, 10, 20 and 25 amp

 Battery charge receptacle

 Lighting system:<br>– Back-up and hazard lights<br>– Directional signals (front, rear LED)<br>– Front stair access/Service deck<br>– Stop/tail lights (LED)<br>– Engine compartment<br>–

OPERATOR ENVIRONMENT

 Standard cab:<br>– Standard optimized operator seats<br>– Suspension trainer seat<br>– Flip down front visor<br>– Standard side of cab access

 Deluxe cab:<br>– Heated and ventilated seats<br>– Suspension trainer seat<br>– Retractable front visor<br>– Rear of cab access and standard side of cab access<br>– Power windows

 Deluxe cold weather cab:<br>– Heated and ventilated seats<br>– Suspension trainer seat<br>– Retractable front visor<br>– Rear of cab access and standard side of cab access<br>– Power windows<br

 All cab options include the following features:<ul><li>Air conditioner with automatic climate control</li><li>12V DC power supply (3)</li><li>Coat hook</li><li>Diagnostic connection port</li><li>D

POWER TRAIN

 C175-20 emits equivalent to Tier 2 emission standards:<br>– Turbocharging (4)/Air-to-Air Aftercooler (ATAAC)<br>– Air cleaner with precleaner (4)<br>– Ground level engine shutdown<br>– Ether starting aid (aut

 Braking system:<br>– Park brake integrated with gear selector<br>– Brake release motor (towing)<br>– Oil-cooled, multi-disc (front and rear) – service, retarding, parking, secondary<br>– Automatic Retar

 Transmission:<br>– 7-speed, automatic powershift with electronic controls (ECPC)<br>– Body-up shift inhibitor<br>– Controlled throttle shifting<br>– Directional shift management<br>– Neutral coast

 Pre-lubrication/engine

 Rear axle continuous lubrication/filtration

OTHER STANDARD EQUIPMENT

 Traction Control System

 Auto lubrication system

 Aux “buddy” dumping quick connect

 Aux steering quick connect (towing)

 Driveline guard

 Fast fill fuel system

 Fuel filter with water separator

 Ground level VIMS data port

 Ground level battery lockout

 Ground level transmission lockout

 Ground level engine start lockout

 Ground level engine shut-down

 High-speed crankcase oil change

 Reservoirs (3 separate):<br>– Brake/Hoist, Steering/Fan, Transmission/Converter

 Rock ejectors

 Supplemental steering (automatic)

 Tie-down eyes

 Center hitch and tow points (front), tow pin (rear)

 Vandalism protection locks

 Vital Information Management System (VIMS):<br>– Includes VIMS Payload Monitor with max payload and speed manager

 Hydraulic filters, 1,000 hour

 S·O·S sample ports

 Service points, ground level

 Sight level gauges for hydraulic/engine oil

Traction Control System

Auto lubrication system

Aux dquo;buddy” dumping quick connect

Aux steering quick connect (towing)

Driveline guard

Fast fill fuel system

Fuel filter with water separator

Ground level VIMS data port

Ground level battery lockout

Ground level transmission lockout

Ground level engine start lockout

Ground level engine shut-down

High-speed crankcase oil change

Reservoirs (3 separate):– Brake/Hoist, Steering/Fan, Transmission/Converter

Rock ejectors

Supplemental steering (automatic)

Tie-down eyes

Center hitch and tow points (front), tow pin (rear)

Vandalism protection locks

Vital Information Management System (VIMS):– Includes VIMS Payload Monitor with max payload and speed manager

Hydraulic filters, 1,000 hour

S·O·S sample ports

Service points, ground level

Sight level gauges for hydraulic/engine oil

ANTIFREEZE

 Extended Life Coolant to –35° C (–30° F)

OPTIONAL EQUIPMENT

 Cat Detect System

 Cabin air precleaner

 Throttle lock

 Engine delay shutdown timer

 Antifreeze/coolant protects to –50° C (–58° F)

 Fuel tank (7570 L/2,000 gal)

 SL-V grease injectors

 Body heat

 Rear axle lubrication cooler

 External digital payload display

 Oil renewal system

 Oil renewal system with 3 day tank

 Engine coolant and oil heater for cold weather starts

 Road Analysis Control (RAC)

 Portable fire extinguisher

 Torque converter guard

 Brake wear indicator gauge

 Rims (wedge)

 Rim guard

Cat Detect System

Cabin air precleaner

Throttle lock

Engine delay shutdown timer

Antifreeze/coolant protects to –50° C (–58° F)

Fuel tank (7570 L/2,000 gal)

SL-V grease injectors

Body heat

Rear axle lubrication cooler

External digital payload display

Oil renewal system

Oil renewal system with 3 day tank

Engine coolant and oil heater for cold weather starts

Road Analysis Control (RAC)

Portable fire extinguisher

Torque converter guard

Brake wear indicator gauge

Rims (wedge)

Rim guard

360° Exterior View 360° Interior View