Cat® C7 Engine with ACERT Technology
The Cat® C7 Engine with ACERT Technology combines proven systems with innovative new technologies to precisely deliver fuel to the combustion chamber. Powerful and efficient, the C7 is US Tier 3 and EU Stage IIIa emissions compliant.
Cat Diesel EngineThe engine offers outstanding value by combining industry leading electronic capabilities, performance and reliability with optimum fuel economy.
Optimized Power CurveEngine power curve is optimized for milling applications providing optimum power while keeping the engine operating at peak efficiency.
Turbocharged and Air-to-air Aftercooling (ATAAC)High horsepower with increased response time is assured while keeping exhaust temperatures low and in concert with the tight tolerance combustion chamber components, maximizing fuel efficiency and minimizing emissions.
Hydraulic Electronic Unit InjectionThis feature provides reduced engine noise, improved fuel economy, faster hot and/or cold starts and better high altitude performance.
Hydrostatic drive with hydraulic flow provided by a variable displacement axial piston pump. Dual displacement drive motors on each track provides balanced tractive effort.
Load Control System (Anti-Stall)The electronically controlled system matches propel speed to load on engine for maximum production.
Two Speed RangesThe machine operates at either maximum torque throughout the entire milling speed range or at a faster travel speed for moving around the job site.
Positive Traction Control (Flow Divider)Equal hydraulic oil flow to each drive motor increases tractive effort in hard cutting applications. The positive traction control is actuated from the operator’s console.
Polyurethane Track PadsTrack pads in polyurethane provide long service life and positive traction on all pavement surfaces.
Wheels provide high travel speeds, which reduce machine repositioning times.
Total TractionThe hydrostatic transmission on all four wheels, via a flow divider, and self levelling front axle ensure positive traction and optimum performance in all applications.
Optimum ManeuverabilityThe large, wide-tread tires provide optimum maneuverability on tight curves and traction when driving in and out of the cut.
High Travel SpeedThe high travel speed of the PM102 significantly reduces repositioning times and machine transfer on the job site.
Flush CuttingThe right rear wheel support can be positioned inside the machine’s cutting width for full flush cutting applications. With the right rear wheel swung in, the machine can cut close to a wall, barrier, or other vertical obstruction.
Delivers maximum available horsepower to each cutting tool.
Mechanical Dry ClutchThe rotor drive consists of trapezoid pulleys, molded high-strength belt and a hydrauliccoupling dry clutch. The field-proven drive system delivers reliability and long service life.
Drive Train ProtectionA drive train protection device protects rotor drive system, rotor and tools by instantly disengaging rotor drive whenever an abrupt drop in rotor rpm occurs.
Two Cutting SpeedsUpper and lower sheaves are easily interchangeable for maximum torque with the toughest materials and different material sizing requirements.
Molded Six-Rib High Tensile BeltHigh tensile belt provides efficient transmission and long service life.
Automatic Belt Tension AdjustmentThe hydraulically powered automatic drive belt tensioner prevents rotor drive belt slippage and reduces maintenance.
Designed for high production and long service life. Quick release conical tool holders for quick and easy tool replacement.
98 Carbide-Tipped ToolsTools are mounted in durable three-piece, quick release patented tool holders and arranged in a triple wrap flighting pattern for maximum breakout force.
Quick Release Conical Tool HoldersA tapered fit maintains tightness in holder base. Fast and effortless tool removal is provided by the quick release conical tool holder tool removing system.
Large Replaceable Carbide Faced Loading PaddlesLoading paddles effectively move milled material onto collecting conveyor resulting in higher production and less wear on inside of rotor chamber and cutting tools.
Optimum Tool SpacingTriple-tree tool placement on rotor ends provides optimum tool spacing to clean up loose material and reduces wear on drum when maneuvering in the cut.
Primary Collecting Conveyor
The collecting conveyor belt efficiently clears out the cutter box fast. Water spray system for lubrication, cooling and dust reduction.
Optimum Material Sizing and GradationThe hydraulically operated anti-slab device prevents slabbing of the road surface, protects the collecting conveyor and ensures an optimum discharge opening to the rotor chamber.
Maximum EfficiencyThe collecting conveyor's width measures in at 550 mm (21.6") and is driven by a high torque hydraulic motor for maximum efficiency.
Variable Belt SpeedThe collecting conveyor features variable belt speed for optimum production in all applications. Reversible belt rotation control is also provided.
Optimum Dust ReductionStandard pressurized water spray lubricates and controls dust on collecting belt. Water spray nozzles are easily removed for inspection and replacement without the need for tools.
Folding Front Loading Conveyor
High capacity and versatility add to increased job site productivity. Conveyor can be folded to reduce machine dimensions during transport.
Folding ConveyorMachine transportation is made easier by the folding front conveyor that reduces the machine dimensions.
Hydrualically Controlled Height AdjustmentThe upper conveyor's width measures in at 600 mm (23.6") and its height adjustment is hydraulically controlled while two cylinders provide a 41 degree swing to the left and right.
Variable Loading Belt Speed and Reversible RotationThe front loading conveyor also includes variable belt speed and reversible belt rotation control. The loading belt speed is infinitely variable and provides optimum discharge capability for uniformly loading the haul truck.
Simplified Conveyor RemovalQuick-fitting hydraulics and mechanical conveyor components allow the front conveyor to be easily detached from the machine.
Designed for efficiency, productivity and simple operation. Easy to reach controls minimize operator fatigue.
Ergonomic Operator's StationThe full width operator’s station provides a view of the front loading conveyor and side plates for precise and rapid positioning.
Suspension SeatDurable suspension seat with armrest provides optimum operator comfort.
Warning Horns and Shut Down ButtonsLocated on the operator’s station and at ground level control stations.
Hydrualically Operated Canopy OptionFull width canopy with two extending side wings and front windshield and rear window provides optimum operator comfort and protection. Canopy can be hydraulically lowered during transportation.
Operating ControlsThe distribution and clear instrumentation layout on the front and side control consoles have been designed to ensure minimum operator effort and maximum automation. All gauges and displays are easily visible even in direct sunlight.
Graphic DisplyA large display, easily visible in direct sunlight, provides operating parameters for machine and engine diagnostics. The display presents a single interface for service diagnostics and calibration.
Computerized Monitoring System (CMS)The system constantly monitors system pressures and engine condition with multiple modes of operation. Alerts the operator if a problem does occur with three levels of event information.
Standby ControlA single switch control allows the operator to engage or disengage main operating functions including propel, water spray system, leveling system and conveyor rotation for maximum automation.
Flush Cutting Feature
Full flush cutting operation with hydraulic control of the right rear leg, allows the PM102 to be used up close to a curb, wall or guard rail.
Flush CuttingThe right rear leg can be swung in within the machine’s cutting width for full flush cutting applications. With the right rear leg swung in, the machine can cut close to a wall, barrier or other vertical obstruction.
Exclusive Caterpillar Single-Peice Swing-Arm DesignThe swing-in arm mechanism ensures increased rigidity eliminating excessive wear for increased component life.
Automatic ControlThe rear leg swing-in system is automatic and controlled from the operator’s station. The operator is not required to leave the seat while positioning the right rear leg within the machine’s cutting width.
Steering Right Rear Track
Optimum machine handling for precise control and production.
Precise ControlA microprocessor electronically controls the steering angle of the right rear track. The rear track steering angle is automatically adjusted in relation to the position of the front tracks.
Enhanced Steering AbilityThe machine's rear track steering feature facilitates operation in confined areas and ensures a close cut around cul-de-sacs or turns. The right rear track steers in both positions, whether positioned within or outside the cutting width.
Automatic Grade and Slope Control Option
The optional grade controls provide precise control of rotor to a preset cutting depth. System can be configured to control grade or cross slope.
Contacting Wire Rope Grade SensorsWire rope grade sensor measures side plate movement that enables the entire length of the side plate to become an averaging device for extremely accurate grade matching. Cross slope sensor adds to system versatility.
Leveling Control BoxesTwo control boxes located at the operator’s station allow manual or automatic leveling adjustment. Constant read-out for rotor depth and cross slope are displayed on each control box and is easily visible even in direct sunlight or low light conditions.
Reliability and Serviceability
Reliability and serviceability are integrated into every Cat machine. These important features keep your machine investment profitable.
Large Service DoorsLarge service doors provide access to engine and hydraulic components. Engine side covers swing wide to allow ground level access to engine. Rear cover swings up for access to radiator and oil cooler.
Hydrualic Rotor Service DoorThe rotor service door opens wide for easy access to rotor for inspection and tool maintenance.
Electronic Control Module (ECM)The ECM monitors machine systems and provides self-diagnostics for operator or service personnel.
All-Weather ConnectorsNylon braided wrap ensure electrical system integrity.
Visual IndicatorsVisual indicators allow easy check of water spray tank level and hydraulic oil tank level.